Production

Because of the special production process, sintering guarantees endless combinations of materials and shapes, with low environmental impact and excellent technical characteristics.
Let's examine it step-by-step:

  • we start from the customer's design, possibly optimizing it by the design office, which uses 3D CAD design and 3D integrated with CAM for mold construction; whenever possible, the very large number of molds available - at no cost - in the mold warehouse/storage facility are used
  • Quality and production process data collection is fully computerized to ensure repeatability and product consistency
  • due to high process productivity and precision (even for complex geometries), very low scrap, and no grinding operations, convenience is high and delivery time fast
  • in case of special design requirements/characteristics (particular porosity, low weight, self-lubricating properties, materials that cannot otherwise be mixed), sintering is the only possible route, but also in many other cases it is competitive against the more complex--and expensive--traditional methods
  • high mechanical properties + low cost + environmentally friendly: a formula that is very difficult to imitate (no pollutants or harmful by-products, low energy consumption, zero swarf, several recycled raw materials)
  • the fleet of machines-continually updated-is one of our winning weapons: we use-among others-heated matrix compaction, sinterotempra, and high-temperature vacuum sintering
  • our metrology room has state-of-the-art systems, such as the optical machine that checks part profiles, verifies part conformity, takes non-contact measurements
  • repeated and strict spot checks are a guarantee for us, even before the customer



 

Strengths

GREAT EXPERIENCE
60 years of know-how in sintering technology and continuous staff training ensure maximum ability to fully meet customers' expectations

PROCESS DATA COLLECTION
Computerization of the collection of all qualitative and production process data

INTERNAL DESIGN

  • 3D CAD design
  • 3D integrated with CAM for mold maintenance and construction

 



 

Machine Park 2022

HYDRAULIC PRESSES
 

qtymanufacturerclass
2Matrix - SacmiMPX 50 ton
3LaufferP 63 ton
1LaufferP 160 ton
1SacmiMPH 200 ton
1LaufferP 320 ton
1LaufferP 400 ton
1Matrix - SacmiMPX 600 ton
1LaufferRPM 630 ton



 

MECHANICAL PRESSES
 

qtymanufacturerclass
1DorstTPA 4 ton
3DorstTPA 15 ton
1DorstDK 30 ton
2DorstTPA 45 ton
2DorstDK 100 ton
2DorstTPA 200 ton



 

HYBRID MECHANICAL HYDRAULIC PRESS
 

qtymanufacturerclass
1DorstTPA 450 ton



 

SINTERING FURNACES
 

qtymanufacturertape
3Mahler600 mm
atmosfera Endgas, 1.120° C



 

CALIBRATION PRESSES
 

qtymanufacturerclass
2Crespi100 ton
1Grabner100 ton
1Crespi200 ton
1Invernizzi300 ton



 

SURFACE TREATMENTS
 

qtymanufacturerclass
3Röslertumbling
1CMsandblasting
1G. Elfsandblasting
1G. Elfvaporizer
1Fibexvaporizer

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